Self-lubricated Bearing Slide Plate Manufacturer

How Do Our Copper Alloy Series Bearings Meet ASTM and EN1982 Standards?

Our copper alloy series bearings are meticulously designed and manufactured to meet the stringent requirements of ASTM and EN1982 standards, ensuring superior quality and performance. Below, we detail how our two flagship products, the HYB60 Copper-Based Finished Bearing and the HYB61 Copper-Based Finished Sliding Plate, achieve compliance with these internationally recognized standards.

HYB60 Copper-Based Finished Bearing
High-Quality Materials: The HYB60 bearing is crafted from high-strength brass (such as ZCuSn10P1 and CuAl10Fe5Ni5), known for its excellent durability, wear resistance, and corrosion resistance. These materials are carefully selected to meet the mechanical and physical property requirements specified by ASTM and EN1982 standards.
Precision Manufacturing: Utilizing state-of-the-art manufacturing techniques, the HYB60 bearing is produced with high precision to ensure consistency and reliability. Advanced casting, machining, and finishing processes guarantee that each bearing meets the dimensional tolerances and surface finish requirements outlined in the standards.
Stringent Quality Control: Our quality control protocols are rigorous and comprehensive. Each HYB60 bearing undergoes multiple inspections and tests, including hardness testing, tensile strength testing, and metallographic analysis, to ensure compliance with ASTM and EN1982 standards. This meticulous attention to detail ensures that every bearing delivers optimal performance and longevity in demanding applications.

HYB61 Copper-Based Finished Sliding Plate
Superior Alloy Composition: The HYB61 sliding plate is manufactured from premium aluminum bronze alloys (such as CuAl10Fe5Ni5 and CuAl9Ni), which provide exceptional strength, toughness, and resistance to wear and corrosion. These alloys are specifically chosen to meet the performance criteria of ASTM and EN1982 standards.
Advanced Production Techniques: The production of the HYB61 sliding plate involves advanced casting and machining processes that ensure high dimensional accuracy and superior surface quality. These techniques are employed to maintain strict adherence to the standards' requirements for mechanical properties and geometric tolerances.
Consistent Compliance: We conduct regular testing and inspections throughout the production process to verify that every HYB61 sliding plate meets or exceeds ASTM and EN1982 standards. This includes comprehensive assessments of chemical composition, mechanical properties, and microstructural integrity. Our commitment to consistent compliance ensures that the HYB61 sliding plate provides reliable and long-lasting performance in various industrial applications.

By adhering to these stringent standards and employing the highest quality materials and manufacturing processes, our HYB60 and HYB61 copper alloy bearings offer unparalleled reliability, durability, and performance. These products are ideal for use in a wide range of demanding industrial environments, providing our customers with confidence in their operational efficiency and longevity.

How do copper alloy series bearings reduce maintenance requirements and costs?

Copper alloy series bearings offer several advantages that contribute to reduced maintenance requirements and costs:

High Wear Resistance:Copper alloys such as bronze and brass exhibit excellent wear resistance, minimizing the rate of surface degradation and extending the service life of the bearings. This reduces the frequency of replacements and maintenance activities.

Superior Corrosion Resistance:Copper alloys are known for their outstanding corrosion resistance, particularly in harsh environments. This property prevents the bearings from deteriorating due to exposure to moisture, chemicals, and other corrosive substances, thereby reducing the need for frequent inspections and replacements.

Self-Lubricating Properties:Some copper alloys, like those containing lead or graphite, have self-lubricating properties that reduce the need for additional lubrication. This not only lowers maintenance costs associated with lubrication but also ensures consistent performance with less manual intervention.

High Load-Bearing Capacity:Copper alloy bearings can support high loads without significant deformation or wear. This makes them ideal for heavy-duty applications, where they can maintain their integrity and performance over longer periods, reducing downtime and maintenance needs.

Excellent Thermal Conductivity:The thermal conductivity of copper alloys helps dissipate heat generated during operation, preventing overheating and reducing the risk of thermal-related failures. This enhances the reliability of the bearings and decreases the likelihood of unexpected maintenance.

Dimensional Stability:Copper alloys maintain their shape and size under varying temperature and load conditions. This dimensional stability ensures consistent performance and fit, reducing the need for frequent adjustments or replacements due to deformation or expansion.

Resistance to Fatigue:Copper alloys possess good fatigue resistance, allowing them to withstand repeated stress cycles without cracking or failing. This durability reduces the frequency of maintenance required to address fatigue-related issues.

Customizable Alloy Compositions:The ability to customize copper alloy compositions to suit specific applications can result in optimized performance and longevity. Tailoring the alloy properties to the operational environment ensures that the bearings are well-suited to their tasks, reducing the need for frequent maintenance and replacements.

By leveraging these properties, copper alloy series bearings can significantly reduce maintenance requirements and associated costs, offering a reliable and cost-effective solution for various industrial applications.