The load-bearing capacity of a steel-copper composite bearing plate is one of its most important and attractive features. Designed to support heavy loads under harsh working conditions, this type of bearing plate combines the strength of steel with the superior sliding and wear-resistance properties of copper or copper alloys. Let’s explore what gives it such high load-bearing performance and where its advantages truly shine.
1. Structure That Maximizes Strength
A steel-copper composite bearing plate typically features a two-layer construction: a steel backing that provides mechanical strength and structural rigidity, and a copper alloy surface layer that acts as the bearing or sliding surface. This combination allows the plate to bear heavy static and dynamic loads while maintaining excellent surface interaction with moving parts like shafts or pins.
The steel backing ensures that the plate does not deform under pressure, even in large or vibrating machines. Meanwhile, the copper layer—often containing elements like tin, lead, or graphite—offers low friction and good thermal conductivity, reducing wear and minimizing the risk of galling.
2. Load-Bearing Capacity in Numbers
While the exact load-bearing capacity depends on the specific material composition and thickness, most steel-copper composite bearing plates can handle static loads of up to 100–250 MPa (megapascals) and dynamic loads of 40–120 MPa, depending on lubrication, design, and usage conditions. These values are significantly higher than those of solid copper or brass bearings, thanks to the structural support provided by the steel layer.
In practical terms, this means the plates can be used in:
Heavy construction machinery
Automotive and truck components
Hydraulic systems
Press machines
Agricultural equipment
3. Performance Under Extreme Conditions
These composite plates are not only strong under normal load—they also maintain their integrity under extreme working conditions. The steel backing resists deformation from impact or sudden force changes, while the copper layer continues to offer stable frictional performance even under poor lubrication.
For example, in high-load, low-speed applications such as bushings in construction vehicles or pivot points in hydraulic presses, the composite structure ensures long life, minimal maintenance, and reduced risk of part failure.
4. Heat and Wear Resistance
Another important factor contributing to load-bearing strength is heat resistance. When machinery operates under high pressure, it also generates significant heat. The copper surface efficiently conducts this heat away from the friction zone, while the steel backing prevents warping. This reduces the risk of thermal expansion damage and improves the lifespan of the plate under continuous load.
Moreover, copper alloys used in these plates often include self-lubricating elements or can be combined with lubrication grooves, making them highly resistant to wear even under dry or boundary lubrication conditions.
5. Load Distribution and Stability
Because of their composite nature, these bearing plates distribute loads more evenly across their surface. This not only enhances stability and alignment in mechanical assemblies but also prevents localized stress concentration, which could otherwise lead to premature failure or cracking.
The steel-copper composite bearing plate offers exceptional load-bearing capacity, making it a trusted solution in high-pressure, high-wear environments. Its unique dual-layer structure enables it to outperform many traditional bearing materials by delivering both strength and durability. Whether you're dealing with intense mechanical loads, harsh operating conditions, or long-cycle industrial usage, this bearing plate provides the performance and reliability that modern equipment demands.